Dilute Phase Pneumatic Conveying System
Reliable and Efficient Transportation: Uses a Roots blower and rotary feeder for continuous pressure feeding, ensuring stable and dependable material transport at low pressure over short distances.
Sealed System Prevents Contamination: Operates under positive pressure, preventing external air, dust, or rain intrusion, which keeps conveyed materials clean and easy to discharge.
Flexible and Distributed Conveying: Supports multiple feed and discharge points, suitable for distributed transmission from one to many locations.
Material Protection & Quality Assurance: Prevents material dampening, pollution, damage, and cross-contamination, maintaining the quality of powders and granular materials.
Middle and low pressure dilute pneumatic conveying system
Working principle
The blower arranged in the conveying system starting point will be higher than the atmospheric pressure of the positive pressure air inlet feeder device, adding the material from the hopper, under the action of gravity into feeder quantitative feeding, feed gas via pipeline to the end of the separator or in a storage chamber. After material gas separation, air is filtered into the atmosphere.
System characteristics
This system is a Roots blower for air, rotary feeder for feeding device. Continuous pressure material a pneumatic conveying system. The system has the characteristics of low pressure, short conveying distance and reliable transportation. Suitable for distributed transmission from one to many places. The role of the material in the drying and grading. As the system is under pressure, so even in the pipe system is composed of a gap, the outside air or rain will not invade, the material is easy to discharge from the discharge port.
Item | Conveying Method | Capacity (t/h) | Pressure (kPa) | Pipe Diameter (mm) | Conveying Height (m) | Distance (m) |
Parameters | Continuous Medium-Low Pressure Feeding | 0.1-100 | 29.4-196 | 50-250 | 5-35 | 10-300 |
Pneumatic conveying general introduction and transportable material
Pneumatic conveying means using air (gas) as transportation power and convey dispersed solid material in the pipe.
● Variable arrangement of the pipe makes the production craft process more reasonable
● The system is sealed and lead to few flying dust, it benefit for environment protection
● Few movement parts, convenient maintenance, automatic control can be realized easily
● High efficiency of transportation reduce the cost of packing, loading and unloading
● Make the material avoid being damped, polluted, damaged and mixed with other material, the quality of conveying is assured
● Multiple operation process can be realized meanwhile for the conveying, such as mixture, crush, grade, dryness cooling, and dust collection
● Send the material from couple place to one place and from one place to couple place, realize far distance operation
● For the material with erratic chemical character, can adopt inertia gas conveying
Experimental research
The biggest positive and negative pressure colligation performance testing facility in domestic. Pneumatic conveying experiment with different loading ratio, conveying velocity for various speed.
● Long distance pressure pneumatic conveying test
● Long distance vacuum pneumatic conveying test
● Positive and negative pressure colligation performance test
● Stress distributing mensurate and analysis calculation
● The pipe magnifying and shrunken calculation technology
● Testing and researching of the feeding ability, feeding pressure and air leakage for single machine
High and low pressure pneumatic conveying testing center
Pipeline length exceeds 1300 meters.
● DN80, DN125, DN200 and more pipe test lines
● High pressure dense phase test research
● Pulse gas falchion test research
● Pressure increasing and anti-pipe jam test for long distance pipe
● Pressure distribution mensurating
● Multi-type transport colligation pneumatic conveying test research
● Conveying test for special material
● Automatic control technic development and system technology research
Production equipment
Exquisite production technology, perfect quality assurance system, provide quality guarantee for product performance.
Three kinds of transport modes for pneumatic conveying system
A. Suspended flow
Material conveying speed is higher than suspension speed. Material flow in a pipe. The concentration ratio is small, the transmission method is suitable for the short distance transportation of the low pressure and dilute phase.
B. Group flow
Material conveying speed is approximately equal to the suspension flow velocity, the material in the pipe into the group state of movement. The concentration ratio is moderate, which is suitable for medium pressure long distance transportation.
C. Plug flow
Material conveying speed is lower than that of the suspension velocity. Material in the pipe is pulsed by valves, pneumatically cut into plug-like segments, and relies on the static pressure difference between slugs as the driving force to move forward. High concentration ratio. This delivery mode is suitable for high pressure and dense phase long distance transport at low speed.
Conveying material
Available pneumatic conveying of powder and granular material variety, each kind of the material property of pneumatic conveying device of appropriateness and efficiency have great influence; Therefore, the performance of the material must be measured before selecting the conveying device.
PP | PE | Coke Powder | Petroleum Coke | Potassium Sulfate | Monoammonium Phosphate |
ABS | PVC | BaSO₄ | BPA | CaCO₃ | Dicyandiamide |
CPE | EPP | EPC | EPVC | HDPE | Polyoxymethylene |
PA6 | PC | PET | PVA | PVB | VD3 Powder |
Potassium Bromide | Sodium Bromide | Ion Exchange Resin | Thiamine | Melamine | Diacetate Chips |
Urea | Fish Meal | TPU | SAP | Polyacrylamide | Lithium Cobaltate |
Polystyrene | Dry Rubber Powder | Compound Fertilizer | Adipic Acid | Boiler Slag | Fly Ash |
Silica | Activated Carbon | Bleaching Earth | Calcined Kaolin | Silicon Carbide Powder | Dry Yeast |
Talc Powder | Silica Sand | Zeolite | Calcium Hydroxide (Slaked Lime) | Rubber | Wood Flour |
Quartz Powder | Carbon Black | Cement | Wood Powder | Salt | Carbon |
Hard Asphalt | Perlite Powder | Talc Powder | Tobacco Leaf | Phosphogypsum | Clay |
Dry-mix Mortar | Coal Gangue | Dry Sand | Aluminate | Fly Ash | Lime Powder |
Graphite | Zirconia-Alumina Beads | Bauxite | Apple Pomace | Desulfurization Ash | Sea Cucumber |
Wheat | Soybean | Corn | Fructose | Almonds (with shell) | MSG |
Soybean Meal | Soybean Hull | Gluten Powder | Peanut Skin | Milk Powder | Cinnamon Powder |
Soybean Flour | Rice Husk | Starch | Food-grade Xanthan Gum | Threonine | Maltodextrin |
Corn Germ | Flour | Yeast Powder | Feed Pellets | Protein Powder | Coffee Powder |
Bran | Sesame | Soybean Flakes | Rice | Pectin | Thirteen Spices |
Peas | Dehydrated Garlic Slices | Distiller's Grains | Rice Bran | Peanut Cake | Soap Granules |
Calcium Carbide | Silicon Powder | Bentonite | Limestone Powder | Quartz Sand | Peanut Shell |
Zinc Calcine | Iron Concentrate | Potassium Feldspar Powder | Cordierite Powder | Stone Powder | Titanium Concentrate |
Bauxite Powder | Phosphate Rock Powder | Metal Ash | Kiln Dust | Pyrite Residue | Vanadium Catalyst |
Titanium Dioxide | Magnesium Oxide | Aluminum Hydroxide | Vanadium Catalyst | Titanium Dioxide | Copper Concentrate |
Aluminum Oxide Powder | Potassium Chloride | Glauber's Salt | Magnesium Hydroxide | Antimony Oxide | Zirconia-Alumina Composite Beads |
Ferrous Sulfate | Aluminum Fluoride | Soda Ash | Alkali Cellulose | Fly Ash | Diatomite |
Glucose | Enzyme Preparations | Lignite | Coal Tar | Coke Powder | Coal Powder |
Quality service commitment
Pre-service: Professional technical engineers provide technical advice, overall planning, system project design, equipment selection, etc.
Sales service: Abide by the contract, ensure timely delivery of quality products and services. For large projects or complex conditions, we arrange excellent technical engineers to provide installation, commissioning, technical services, and necessary maintenance and operation training.
After-sales service:
Our company regularly organizes technical personnel to evaluate product quality and usage, collecting suggestions for improvement to further enhance product and service quality.
Rapid response to on-site issues reported by users.
After service completion, users are asked to fill out a quality feedback form to provide evaluation opinions, helping us improve the service quality of our pneumatic conveying products.
Ordering information
Users can review our product and service samples (single units or systems) for reference. To purchase products, please provide the following parameters for professional product selection and system design:
a) Material characteristics
b) Working conditions
c) Pneumatic conveying parameters
d) Scope of supply
e) Special requirements
Our company can tailor more economical and reasonable process designs based on user needs, specific conditions, and requirements. The system can be configured with different specifications and types of air supply/feeding units to meet final demands.
Display the equipments of system project
Blower
Rotary feeder
ZR Series | CR | GSR Series | SRV Series |
ZR Series | CR Series | AGR Series | GRL Series |
Diverter valve
EGH Series | FL Pneumatic Series | FL Pneumatic Series | FL Electric Series |
THFX Series | THFX Series | TD Series |
Yoshikawa circlefeeder
CF Series | CF Series | Pipeline sampler | Pneumatic ejector |
Silo pump | Silo pump | Pulse bag filter |